5. The following data pertains to material X: Supply period Consumption rate: 4 to 8 months Maximum 600 units per month Minimum 100 units per month 300 units per month Normal Yearly 3600 units Storage costs are 5% of stock value. Ordering costs are Rs. 400 per order. Price per unit of material Rs. 64. Calculate: i) Re-order level ii) Minimum stock level iii) Maximum stock level iv) Average stock level
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Answer:
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Given:
Supply period Consumption rate: 4 to 8 months
Maximum 600 units per month
Minimum 100 units per month
Normal Yearly 3600 units
Storage costs are 5% of stock value.
Ordering costs are Rs. 400 per order.
Price per unit of material Rs. 64
To Find: i) Re-order level ii) Minimum stock level iii) Maximum stock level iv) Average stock level
Solution:
1]. Re-order level
Reorder level of stock = Minimum stock + Average consumption during the normal delivery time
Average consumption during the normal delivery time = 4+8/2= 6
Reorder level of stock = 100+ 6 = 106 units
Re-order level is 106 units.
2]. Minimum stock level
Average Stock level = Maximum stock level + Minimum stock level
Minimum stock level = 3600- 600 = 3000 units
The minimum stock level is 3000 units.
3]. Maximum stock level
Average Stock level = Maximum stock level + Minimum stock level
Maximum stock level = 3600 - 100= 3500
The maximum stock level is 3500 units
4]. Average stock level
Average stock level= Minimum stock Level + 1/2 of Reorder Quantity
Average stock level = 100 + 1/2 ×106
= 100+ 53 = 153 units.
The average stock level is 153 units.
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