calculate the force required for punching a hole of
20mm diameter through a mild steel plate 5mm
thick. The maximum shear stress do mild steel is
250 N/mm. Also find the compressive stress developed
on punch
Answers
Concept:
We need to apply the equation of punching force. It is expressed as- Punching force = (πDt) × S
Given:
Diameter of punching hole, D = 20mm
The thickness of a mild steel plate, t = 5mm
The maximum shear stress of mild steel, S = 250 N/mm
Find:
We need to determine:
the force required for punching a hole
the compressive stress developed on punch
Solution:
Punching force is determined by the equation-
Punching force = (πDt) × S
We have, D as the diameter of the punching hole, t as the thickness and S as the shear stress
The equation of Punching force = (πDt) × S becomes-
Punching force = 22/7 × 20 × 5 × 250
Punching force = 78,571.42 N
Compressive stress = Punching force/area
Compressive stress = 78,571.42/ πr²
We have diameter = 20 mm therefore radius = 20/2 = 10mm
Therefore, the equation of Compressive stress becomes-
Compressive stress = 78,571.42/ 22/7 × (10)²
Compressive stress = 249.99 ≈ 250 N/mm²
Thus, the force required for punching a hole is 78,571.42 N and Compressive stress is 250 N/mm²
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Answer:
The force required for punching a hole is 78,571.42 N and Compressive stress is 250 N/mm².
Explanation:
Concept to be used is Punching force = (πDt) × S
It is given that
Diameter of punching hole,
The thickness of a mild steel plate,
The maximum shear stress of mild steel,
We need to calculate the force required for punching a hole and the compressive stress developed on punch.
Punching force = (πDt) × S
Punching force = 22/7 × 20 × 5 × 250 = 78,571.42 N
Also, Compressive stress = Punching force/area
and
Compressive stress = 78,571.42/ πr²
Hence, Compressive stress = 78,571.42/ 22/7 × (10)² = 249.99 ≈ 250N/mm²
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