Compute the various stock levels from the following data:
Maximum consumption in a month — 300 units
Minimum usage in a month — 200 units
Average usage in a month — 225 units
Time-lag for procurement of materials:
Maximum 6 months
Minimum 2 months
Recorder quantity 750 units.
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(i) Maximum Level of Stock = (Reorder Level + Reorder Quantity) – (Minimum rate of consumption x Minimum reorder period)
Maximum Level may be alternatively fixed as Safety Stock + Reorder Quantity or EOQ.
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(ii) Minimum level of stock = Reorder level – (Average rate of consumption x Average reorder period)
(iii) Safety Stock = (Annual Demand/365) x (Maximum Reorder Period – Average Reorder Period)
(iv) Reorder level or Ordering level = Maximum rate of consumption × Maximum reorder period. Alternatively, it will be = safety stock + lead time consumption
[lead time consumption will be = (Annual consumption -s- 360) × lead time]
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