how to make cookies in factory
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Monday, December 23, 2019
Cookies for Everyone: How Are Cookies Made in a Factory?
Americans eat over 2 billion cookies a year.
It's clear we love our sweets. In fact, the United States is the #1 manufacturer and consumer of cookies in the world. It's estimated that the average person eats 35,000 cookies throughout their life.
Cookies have been around for a long time. The earliest cookies known date back to 7th century Persia (what is now Iran). They were one of the first countries to use and cultivate sugar. Extravagant cakes and pastries quickly became famous in the Persian empire.
It took some time for cookies to reach America, however.
The first mention of a cookie in the U.S. was in 1703 at a funeral in New York. Dutch people were migrating heavily to America during this period. They brought with them koeckjes, their version of cookies. These Dutch koeckjes were served at the funeral and cookies took hold in America from there.
While the popularity of cookies hasn't changed, the way they're prepared has. If you've ever found yourself wondering "how are cookies made in a factory?", then keep reading!
How Are Cookies Made in a Factory, You Ask?
The invention of the assembly line forever changed the production landscape. It ushered in the era of mass production.
Henry Ford originally invented the assembly line for the production of automobiles. But other industries were fast to catch on and adapt it for their own means, such as the food industry.
Now, cookies aren't only made by hand. Machines can pump out thousands of bulk cookies in under a minute.
Step 1: Ingredients such as sugar, flour, cocoa, water and a mixture of other things unique to the specific cookie are blended in a massive tub. The batter is mixed until it thickens into a dough.
Step 2: The dough is poured out onto a molding machine and pressed. This machine is responsible for shaping the dough into the traditional cookie shape.
Step 3: The cookies move down the conveyor belt to an industrial oven where they're baked.
Step 4: Fans cool the cookies while they continue down the assembly line.
Step 5: The cookies are packed into their containers and packaged closed.
The entire process for an assembly line to bake and package cookies takes under 90 minutes. Around 3,000 cookies are churned out every minute.
Cookie manufacturers can rest easy with the knowledge they’re in a highly profitable business. Oreo earned $674 million in 2017. If you’re interested in jumping into the fray of a large-scale bakery business, be sure to do your due research.
It’s a Sweet Business
A commercial bakery is a sweet business to get involved in: for both profits and the delicious eats!
Now that you no longer have to ask yourself "how are cookies made in a factory?", maybe you’re finally ready to take the plunge into the business.
To ensure you build your brand the right way and deliver high-quality goods to your consumers, contact us today at Topos Mondial Corp. We can offer both new or used baking equipment that’ll lead your business to success.