Two sheets of different materials but same thickness can be spot welded by
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Quite often sheets of different thicknesses or dissimilar materials are required to be spot welded. Such situations result in heat dissipation or generation of different amounts from the two sheets
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Explanation:
Electrodes for Spot Welding Different Thickness Sheets of Same Material
(ii) For sheets of different materials but the same thickness, resistance will depend directly on resistivity. Thus, more heat will be generated in a material with higher resistivity (or lower conductivity).
Therefore, use an electrode with larger diameter on high resistivity (or lower conductivity) material. Alternatively use electrode with high resistivity tip on the lower resistivity.
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