Qaisar anwar's+assistant vice president+kemwell biopharma pvt. ltd+linkedin
Answers
Accomplished Senior Operations Leader backed by over two decades of strong Pharma Manufacturing and Quality experience driving capacity enhancement without additional investment, greatly enhancing product quality as well as turning around operations and profitability at reputed organizations like Recipharm, Jubilant Life Sciences, Granules India & Neuland Labs
Demonstrated leadership experience across the value chain- API to Formulation, conceptualizing profitable production, timely delivery, R&D projects, Procurement and Industrial Relations
Strong track-record of compliance with the regulator, cGMP and EHS norms and exposure to International Regulatory Audit (like USFDA and EDQM), Customer Audits and Regulatory Compliances. Extensive knowledge understanding and experience on Design of Experiment (Quality by Design)
Extensive experience of leading the Pharmaceutical operation at larger size of granulation, Tableting, liquids, Topical & Active Pharma Ingredient. Handled complex equipment design as well as heat transfer, mass transfer, material & energy balances calculations. Demonstrated expertise across SCM, operation flexibility, capacity planning, process control and cost management
Process Improvement Expertise - Led benchmarking exercise with global pharma data along with McKinsey (POBOS). Theory of Constraint, Lean Manufacturing, Six sigma, Autonomous Maintenance, 5S, Kaizen, Quality Circle Training, Kanban, Poke Yoke, FIFO, DBR TRA, QMS, SCOR, TPM, WCM & EHS Standards
Turned around operations resulting in high batch failure rates at one assignment. Delivered significant jump in EBITDA with no fresh investment. Reduced batch failures to zero
Created and confirmed standards against the 4Ms, Material, Manpower, Method, and Measurement Designed a system for Daily Management of Quality /Operation issues through the scientific DMAIC approach. Ensured effective CAPA monitoring system
Improved Right First Time. RFT from 60 to 90% in six months. Introduced simpler system of recording critical data online (Batch record/logbooks) with integrity and safety
Nearly doubled capacity/throughput without any additional investment at Granules India. Worked with Chinese, European & Americans business partners. Established new manufacturing facilities including Greenfield set-ups
Delivered significant cost reduction of new expansion project for Jubilant Life Sciences by improving the OEE of CCR. Led the project as ‘Design for Lean Six Sigma’ from the design stage which was documented and published as a success story